Solar Hot Water

Passive Solar Hot Water

Solar hot-water panels

Solar hot-water panels at the PMK Bungalow

One of the cheapest and most effective ways to use solar energy is for heating water — replacing electric geysers with solar heaters can reduce your bills quite dramatically. These panels are quite different from the solar photo-voltaic (PV) panels which produce electricity in that they contain no electronic parts and are fairly easy to maintain.

There are two types of panels and their usage depends on budget and climatic factors.

In most tropical climates, the ordinary collectors work well. These collectors consist of copper fins that heat up rapidly and transfer this heat to copper pipes attached directly behind them. The pipes supply hot water to a storage tank by thermo-siphon and the whole assembly is put behind a glass pane for protection.

The other type of panel becomes necessary in places with extreme climates. Called Evacuated Vacuum Tube Collectors these are much more efficient but also more expensive. Here an outer tube of borosilicate glass has an absorptive layer and an inner tube to which the heat is transferred. Here too, the water rises by convection into a storage tank.

Tips

You will definitely need to have an insulated collection tank to store the hot water generated, especially if you want to use it before the sun comes up the next morning. Also make sure that the piping from the panel to the tank is properly insulated – this is something the installers often “forget”.

There are times of the year when heating won’t be very effective – due to cloud cover, for instance. For the monsoon and for early winter mornings, it might be useful to pipe the water though instant-type heaters in individual bathrooms to boost the temperature.

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Energy

We can easily save energy and reduce our energy consumption by taking a few simple steps. Most are not too expensive and they pay back fairly quickly.

Solar Hot Water

It’s one of the cheapest and simplest ways to save a huge amount of energy and the payback period is pretty short. The panels to be installed are basic and require very little maintenance. Essentially, the technology consists of nothing but copper pipes which zigzag behind a glass pane and heat the water that runs through them. This water is stored in an insulated tank so that if you wake up at the crack of dawn and try to have a bath, there’ll probably be some warm water for you to use. That’s if you didn’t use it up the previous night.
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Passive Cooling in Tropical Climates

For centuries, until the invention of electricity, architects simply had to take into account the ways of the weather so that the interior of a home or workplace was comfortable for its tenants. In India, it led to the development of the Vastu Shastras – an ancient science that has now been obfuscated into a first class superstition… But that’s another story.
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Energy-Efficient Lighting

The incandescent bulb is the most common – and one of the most wasteful – ways of lighting a space. Today we have numerous fluorescent type fittings; both, the old tubelight as well as modern compacts which retro-fit into incandescent holders. Light Emitting Diodes – LEDs are rapidly getting cheaper and have now reached a level of affordability.
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Star Rated Equipment

India’s Bureau of Energy Efficiency (BEE) has created a system of energy rating for a large range of appliances, equipment and light fixtures. Air-conditioners are, of course, the biggest guzzlers here and, while the initial expense is high if you choose, say, an inverter type, consistent use over time will more than offset the cost. BEE has created an interactive Energy Calculator to tell you how much you would save for different ratings of air conditioners.

Glass Façades in Tropical Climates

In our country today, glass-walled buildings are looked upon as indicative of progress and modernity and an international aesthetic. But the fallout of using such climatically inappropriate designs, is soaring energy consumption and sick-building syndrome.
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Trees, Landscaping & Microclimate

The microclimate of a particular location or site is controlled – to a great extent – by it’s landscape and terrain. In a predominantly hot country like India the plantation of trees plays a vital role in preventing the build-up of heat. They shade the ground (and the walls of low-rise buildings) with their canopy and, combined with their transpiration, trees can lower temperatures in their immediate surroundings by as much as 5°C. Also, in conjunction with shrubs they can help in channelling prevailing breezes and improve comfort levels indoors as well as outdoors.

It is important, from the point of view of sustainability, to preserve what we can of a site’s natural ecosystem. This includes not just the flora and fauna but also the natural drainage patterns. We all know how landscaping can transform the aesthetics of a place but not many of us realise that greenery does more than just look pretty. Out choices affect what birds, butterflies and other creatures will survive not just in our own property but in the immediate surrounding areas as well.

For example, if milkweed plants like the calotropis sp. grow commonly in the area and we say, “oh, they’re ugly – let’s get rid of them”, then we’re not merely removing a species of plant but also banishing a number of small creatures – many of them attractive – that depend on the calotropis for their survival. I am not for a minute advocating that one should allow one’s garden to grow wild but merely pointing out that landscaping involves more than just choosing pretty plants.

Plant Appropriately

It is not merely enough to know where you are going to grow something; it is equally important to know what you are growing and how it affects the local ecosystem.

The subject of exotic versus native trees has generated a lot of debate but my own personal opinion is that, whenever possible, it is better to plant a local tree instead of one that belongs to a different ecosystem.
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Reduce Hard Paving

City folk seem to have an obsession with paving every inch of land they see. This leads to a huge increase of rainwater runoff which, in turn, overloads the storm-water systems and results in flooding – sometimes with disastrous consequences. Soil, especially when well planted, allows a large percentage of the rain that falls on it, to penetrate the ground and recharge the water table beneath. This, in turn, allows plants to grow more naturally, gives us sweet water in the dry season and, in coastal areas, prevents the egress of saline water.
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Give Nature a Home

Nature’s creatures respond very quickly to favourable conditions, so if you want to attract birds, butterflies or other creatures, it is just a matter of finding out what they need. Only remember that nothing exists in isolation so if, for example, you plant flowers to attract butterflies, you’re going to have predatory creatures like spiders trying to eat them (the butterflies, not the flowers) and you’ll have to be grateful for both!
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Prevent Erosion

Sometimes you’re faced with a situation where erosion becomes a major problem. Usually, through landscaping, you should be be able to either eliminate the problem or, at the very least, bring it under control. In 2003, a client of mine bought a tract of land along the Narmada river where the soil was so powdery that even a little rainfall would create a channel in the ground. Today, that site is a great example of how to deal with soil erosion in a totally natural and eco-friendly way.
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Site Ecology & Building Footprint

Tread Lightly on the Land

In my experience developers, who are trying to sell multiple plots of land, often spend huge amounts of money completely flattening everything in sight. We are then left with a veritable desert because he has also chopped ever tree, ripped out every bush and completely eliminated the ground cover – not to mention mixed the fertile topsoil with the useless layer underneath. Worst of all, he has managed to completely destroy the natural drainage patterns of the entire development and many others downstream as well.

It is not correct to blame the developer alone for such a situation. He is doing this because he believes that unless he provides a completely level a plot, it will never sell. The demand for levelled land often comes from the clients and, in some cases, their architects. So unless the promoter of the project is already enlightened on the environmental fallout of such indiscriminate levelling (or if he is somehow made aware before the bulldozers move in) this is a very common scenario.

It doesn’t have to be this way and there are a number of things we can do to preserve the ecology of a given site.

Preserve Topsoil

Topsoil is the uppermost layer of the earth – just a few fragile inches of organically rich soil that allows the growth of plants. On average, it is said that a single inch of topsoil takes a century to be created. This, then, makes it imperative that we do all we can to preserve and protect it. Almost always, during construction activity it is lost and, once the building is built, new topsoil has to be imported from somewhere else thereby making some other land infertile.

Pretty senseless, isn’t it?

Now it is a labour-intensive process to take off a layer of topsoil and store it for the duration of construction but it is by no means difficult. All it needs is for the clients to be willing to pay a tiny fraction extra of the total project cost even if the average contractor thinks they’re loony.

The topsoil can be piled in a corner of the site (or stored in bags) where is doesn’t come in anyone’s way and then spread out where required when the landscaping is to be done.

Keep the Existing Vegetation

Every piece of land has a certain character that makes it what it is. Unless you’re buying a plot in a development where everything has already been killed, this character are probably what attracted you to that particular piece of land in the first place. So then why do we not preserve the vegetation as much as possible. Sure, we’re sometimes faced with impossible situations and have to cut a tree or some bushes. In such cases, we should replant at least three times the number to compensate.

More often than not, we can save trees that are “in the way” and actually make them an important part of the design. This needs for the architect to be creative and, equally importantly, for the contractor and his team to be sensitised to such a requirement. From experience I have found that a contractor, labourer or even a truck driver delivering material to the site considers them to be obstacles that must be gotten rid of because they hinder the free flow of materials and labour. Contractors must therefore be made aware before the work starts that you are very keen on protecting such vegetation. If you think you can safely tell them at some “appropriate time”, it will probably be too late.

Maintain Drainage Patterns

A plot of land doesn’t exist in isolation. It is merely a small part of a large jigsaw puzzle that covers the entire earth. In non-urban settings, especially in areas of high rainfall, any water that passes through your land eventually goes to someone else’s. If we change that and either block the water’s entry into the site (or exit from it) we are interfering with the overall system.

While it is true that even natural drainage patterns often change on their own, they do so only when there is an alternative. Suddenly blocking the natural flow of water is either foolhardy (if you’re trying to keep every drop out) or selfish (if you’re trying to keep every drop to yourself).

Again, sometimes we have to modify a watercourse but it should be done in such a way as to not affect the people who live downstream. For example, there was a site in Zirad, Alibaug, where the entire plot, especially the part where the house was to be built, would be flooded during most of the monsoon making it potentially impossible for the clients to enter or leave the house during those months. Their early attempts to make a straight stone dam at the point where it entered the site came a cropper when the first rains washed it away. Surprisingly, this dam had been suggested by the local villagers – which leads me to believe that they’ve been living off the sale of land (instead of what they produced from it) for far too long.

While there is no static rule for dealing with storm drainage the attempt should be two-fold:

  1. Try and preserve the entry and exit points for water to and from your site
  2. Allow the water to flood gracefully. Trying to restrict it too much will invite trouble at some stage. The massive flooding in Bombay (Mumbai) in July 2005 was a result of the Mithi river being constricted to such an extent that, by the time it broke its embankments, it had swollen to unnatural levels.

Methods

When starting to design any architectural project – especially one that is located outside city limits – it is essential that the architect study the ecology of the site and ensure that the impact on the land is minimised. Like the materials used, the design of and methods utilised to build a structure can have far reaching effects on not just the inhabitants but on nature as well.

Site Ecology & Building Footprint

A building’s footprint is not merely the land area that it covers – it includes the impact on the surrounding land and on the earth’s resources as a whole. When designing, say a house outside the city, the architect must carefully study the site to see if the natural flow of water can be maintained, if the natural vegetation and top-soil can be preserved and find ways to minimise pressure on the surrounding ecology by working within the limits of sustainability.
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Trees, Landscaping & Microclimate

Trees can lower the ambient temperature at a site by something like 4°-5° C and regulate humidity in the bargain. They also act as sun and wind barriers in harsh climates, bind the soil to prevent erosion, help rain water to recharge underground aquifers and create oxygen so that we can all breathe. To reach their full potential, trees take a long time to grow but, despite this, people often don’t think twice before chopping them down.
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Learning from Local Tradition

When travelling around the country – especially to smaller towns and, particularly, villages – one can’t help but notice the different styles and materials that are used by the local people. Except in cases where outside influence has destroyed the local vernacular, one sees a definite pattern.
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Reducing Construction Waste & Pollution

Construction is, usually, an extremely energy-intensive activity. Whereas our predecessors worked relatively quietly with hand tools, today’s construction site is a noisy, dirty place.
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Asbestos

Why Asbestos is Poison

Asbestos reinforced cement sheets make for a cheap and effective roofing system that minimises the amount of steel used to erect it. Asbestos itself is a naturally occurring mineral found in many places and the fibre is known to cause Lung Cancer and Asbestosis – a disease that is painfully debilitating and often leads to death.

Because the material has been used so extensively and for so long, the asbestos cement sheet industry has become rich, powerful and entrenched. Apologists for these companies blow smoke in your eyes and have (so far) prevented the material from being banned here – unlike in some other nations.

The companies, at least in India, have two standard arguments:

  1. The fibres used here are not blue asbestos (crocidolite), but white asbestos (chrysotile) which is “safer”. That’s like saying they’ll kill you with regular dynamite instead of blowing you to bits with semtex – and even this argument is probably flawed.Until the 1950s, scientists – while admitting the health hazards of asbestos – made no distinction between the types or their ability to cause diseases. When in 1960, it was found by one Dr. J.C. Wagner in South Africa that blue asbestos caused malignant mesothelioma (cancer of the linings of the lungs, chest and abdomen), it caused a furore in the industry there.Interestingly, since it was chrysotile that was the major asbestos of commerce and used in the U.K. and U.S., industry seized blue asbestos as the culprit, declaring that white asbestos has not been similarly implicated and so it is safe. Full story
  2. Manufacturers will also tell you that once the asbestos fibre is locked into a sheet, it’s perfectly safe. That may well be true, but when a sheet is cut or drilled on site – and it almost always is – some fibres are bound to be released. Even if we discount the risk to the end-user and grant that the exposure may not be sufficient to cause any health problems, what about the poor labourer who mines the material? It gets into his lungs every day of his working life and a large part is carried home on his person and his clothing, thereby exposing his family to the very same risks. I’m sorry, but that is just not acceptable. And if anyone tries to say that there are safety standards, I’d ask them which world they’re living in. Safety standards in this country are conspicuous by their absence.Although more than 40 countries – most with far better safety standards – have already banned all kinds of asbestos, our politicians still try to question the rationale. After all, life is cheap in a country of 1 billion people and lobbying by large companies always works. I’m sorry if I sound cynical but there are just too many many horror stories to read about.

So what are the Alternatives?

So far, the only non-asbestos corrugated sheets I’ve come across are “Hi-Tech” (that’s the cheesy brand name) made by Everest Industries. They use polypropylene fibres instead to bind the cement and are available as plain grey sheets or in three or four pre-coated colours.

Everest Hi-Tech is an ideal roofing and cladding material for factories and warehouses in a variety of industries viz. Food, Pharmaceuticals, Textile, Engineering, Chemical, Automobiles, Metallurgical etc. It is particularly suitable where the factory/ warehouse need to conform to globally accepted and export compliant construction norms.

Everest also makes asbestos products by the way so it may be a deterrent for some but I’d rather encourage the alternative material because unless enough demand is created, the manufacturers will never give up on asbestos. So far, they don’t sell the sheets retail but do so only on a project basis from their factory at Coimbatore; if your quantity is small, it’ll work out slightly expensive. I’ve yet to come across other companies making similar products but hope they do in the near future.


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The Misuse of RCC

Challenging a Mindset

I have often found that builders, architects and indeed, clients, want to make even the smallest structures using reinforced concrete cement – or RCC. This is a mixture of cement, sand and aggregate (stone chips of gravel) that is cast around a framework of reinforcing steel rods. Once the skeletal framework of concrete beams and columns is in place, the gaps are filled in with bricks for the walls. But bricks are perfectly capable of taking the load of low-rise structures by themselves so, why have the RCC at all?

Unfortunately, many people have become obsessed with using RCC because it holds the promise of a more stable construction – a notion that is not often true. To be sure, if you’re talking about a multi-storey building, RCC is the cheapest way to go. But if you’re making just a one or two storey house, load-bearing bricks will do just fine. To illustrate, at the time of writing this, I’m living in a four storey load-bearing building that was constructed in c.1900. It’s obviously seen earthquakes, storms and floods and doesn’t seem the worse for the wear. In contrast, other buildings in my neighbourhood – those built using RCC – seem to need extensive repairs every 7-10 years.

Slipshod Work

Even discounting the cement-shortage years of the 1970s, concrete structures in our country are, by and large, badly made. In our climate, the steel often starts to rust even
before the casting begins and, the concrete cover is not enough to protect it from further corrosion in humid areas. Worst of all, the columns and beams are, more often than not, found to be honeycombed once the formwork is removed (this is quickly patched up but the structure remains inherently weak).

Finally, there is a widespread consensus among both, literate contractors and illiterate workers that chiselling away some concrete to embed, say, electrical conduits is perfectly allright as long as nothing collapses in the next twenty four hours. Others who consider themselves very safety concious will make sure they don’t actually cut the steel in their endeavours. This would be very funny if it wasn’t so dangerous.

Unfriendly to Nature

Apart from all this, by its very composition, RCC is a wasteful material. It uses large amounts of cement which, in turn, require huge amounts of fossil fuel to produce. The structure becomes heavy and, a fair portion of its cross-section goes in supporting its own weight. Finally, once the life of the building is over, it is almost impossible to extract the steel (also an energy-intensive material) for any meaningful purpose.

Reducing the Ecological Impact

There are many ways in which RCC can be made less wasteful — using filler slabs, for instance. But doing that requires a little extra effort and there is a general apathy that prevents even this simple method from being used. I once had the opportunity to climb onto a 100-year old lime-concrete vaulted roof that was undergoing repair. I was amazed to see how the builders had used ordinary terracotta pots to lighten the structure.

Another alternative which can be used for select elements is ferrocement or ferrocrete. This uses thinner sections with minimal steel – often just chicken mesh – but relies on the element’s geometry to provide structural stability. For example a roof slab can be folded like a paper fan or, a staircase which is an ideal candidate for ferrocement will use less than 25% of the material compared to a traditional concrete one. Not many contractors know how to do it correctly though, which leads them to avoid taking up such work. That, in turn, makes it a rare thing which makes everybody very hesitant. It’s a vicious cycle.

And of course, the easiest way to avoid concrete is in low-rise structures which usually don’t require it in the first place.

Local Materials

One of the first principles of sustainable and environmentally friendly architecture is to reduce the embodied energy of the materials used in construction.  Embodied energy is the sum of all energy inputs–for manufacturing, all transportation, human resources etc–that are needed to make a product.  Transportation plays a major role here so, if a material can be sourced locally, it can reduce the embodied energy (and carbon footprint) quite substantially.

50 km radius

With services like Google Maps available to us, it has become very easy to get data like distance from source to site

Mahatma Gandhi–an instinctive environmentalist if ever there was one–exhorted people to build with materials that were available within a 50km radius. His reasoning may have had little to do with a scientific knowledge of embodied energy and more to do with his lifelong devotion to the concept of localisation and decentralisation. Regardless, if we keep the 50km limit in mind for most materials, we can prevent the burning of a lot of fossil fuel.

An additional advantage is that, as transportation costs are minimal for local materials, they are also usually more affordable than something that comes from a great distance. Besides, if you’re planning on using local labour then, their familiarity with it leads to a sturdier and better finished project.

However, we must always weigh our options with an open mind. As an example, for corrugated roofing, I refuse to use asbestos sheets on principle. For a project outside Mumbai, I considered getting a non-asbestos alternative from Coimbatore. However, we eventually settled on a flat sheet made from bagasse by a Pune company even though it needed a heavier steel framework to support.  Why was that?

The corrugated roofing system would have had less embodied energy even after transportation but, the sheets themselves could only be bought in bulk from the manufacturer so, if the project ever needed just a single extra sheet at any stage, we’d have to call for an entire truck — even if it was almost empty.  That, in the end, tipped the scales in favour of the more readily available Ecoboard.

flyash brick walls

Flyash bricks can be made to look like traditional bricks if you add a little red-oxide in the mix. This is useful if you want to keep the wall un-plastered like we did for the RaBV Bungalow.

Another time, for the [RaBV] bungalow, the clients were willing to pay the extra transportation cost to bring in flyash bricks, from Wada in Thane district, to Karjat — a distance of approximately 100km. Apart from the fact that manufacture of clay bricks leads to the loss of precious topsoil, the overall embodied energy is substantially lower despite the fuel burnt for carrying them over the distance. Here is the basic calculation:

the embodied energy of bricksSo, as you can see, there are no hard and fast rules when it comes to distance. Each case has to be looked at individually and assessed on merit.  We also don’t always have ideal situations but we must, at the very least, aim to minimise the embodied energy of our structures.

 

Renewable Materials

Apart from materials derived from waste or those that are recycled, we also have the option to use materials that are naturally renewed. Examples of this are plantation timbers (which do come with their own set of problems).

Plantation Woods

It is almost impossible to be sure that the wood we get in India comes from sustainable plantations. Most vendors haven’t a clue and the smart ones will see your interest and have not the slightest hesitation in assuring you that the wood you’re looking at has never been in a natural forest in its life. Our Sal [Shorea robusta] comes from South East Asia and our Teak [Tectona grandis] comes from Western Africa but that’s as far as our information goes.

We do get pine, cedar and hemlock from sustainable forests in Canada etc. but these are soft woods that our local carpenters are unfamiliar with and, when they mess up, they quickly blame the wood.

Recently, I came across a supplier of wood who says his products are all certified by the Forestry Stewardship Council and I’d like to see more local suppliers do the same – after all, if it’s been certified outside the country, then the material too has been transported a very long way from its source!

Bamboo

This is a prime example of a renewable resource – seeing as it is the fastest growing plant in the world. It is also versatile and can be converted into all sorts of panel products like plywood, flooring and even fabric. It isn’t always easy, but it may be prudent to determine the source of the raw material to make sure it’s from a sustainable plantation and not from a forest. Bamboo is considered by many to be our only hope for the future.

There are innumerable resources for Bamboo on the internet.

Oriented Strand Board [OSB]

Unlike plywood that needs large logs to produce, OSB can make do with even thin ones from fast-growing plantation trees. It isn’t available in India but, hopefully, will be here in a few years…

I’ve been given to understand that some dealers get hold of waste chipboard from packaging in shipping containers, which they then sell as OSB. It’s fantastic that they’re recycling the chipboard; I’m just making you aware that it’s not the same as OSB.

To understand what OSB is, try the wikipedia article or go to the OSB Guide


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Recycled Waste Materials

There are numerous by-products, of some process or industry, that are considered waste and and it only takes a little imagination to recycle them to be of use for building and construction.

Flyash

As a fine residue from coal-fired thermal power plants, flyash is a serious health hazard if released into the atmosphere. These days, it is filtered out before the flue gasses are released and then dumped in “ponds”. But what’s to be done with all this flyash? For one thing, we can make good use of it!

Flyash is a pozzolan — it has cementatious properties. While it can’t be used as an alternative to cement, it can act as a good filler for concrete which turns out stronger – and uses less water – than that made with cement alone.

In India, it is usually used to manufacture bricks that are stronger than the traditional terracotta ones; they use less mortar to lay, absorb less water and don’t require to be fired in a kiln, thereby not adding to the pollution in the atmosphere.

For the [RaBV] Bungalow in Karjat, we used flyash bricks and adding red iron-oxide to the mix. The resultant colour was a pale terracotta that is quite pleasant. Next time, I’ll try getting yellow bricks with yellow oxide. The manufacturer’s factory is near Virar, North Bombay (Mumbai), but the quality of the last batch of bricks we received deters me from recommending him.

Bagasse

This is the waste from sugar cane once the sugar is extracted. It can be used to make particle boards or other fibre-boards. Unlike wood-based products, it isn’t affected by borers. One company, that I know of, which uses agricultural waste products like cotton stalks or bagasse is Ecoboard Industries based in Pune.

Rubber Wood

Rubber wood is a by-product of rubber plantations that are found over a large part of Southern India. Left to itself, the wood rapidly deteriorates and discolours but, if treated properly, can be used for a variety of purposes – especially in furniture. It has a pale golden yellow colour when given a natural polish. One drawback that needs to be taken into account is the extent of its response to moisture. Since the wood is kiln dried, the moisture content is low when you receive the material but it can react quite alarmingly during the monsoon.

Rubber wood can be got from any of the producers listed here

Coconut Plyboard

This is a product that, I have to admit, I haven’t used. ! I’ve seen the samples however and what’s so appealing about it – apart from the fact that it’s made from waste coconut husk – is the wonderful dark natural colour.

The company that manufacturers it, Natura Fibretech Pvt. Ltd, is in Bangalore, so getting a small quantity to Bombay works out much too expensive.

Construction Debris

This is not something that can be used on a regular basis or in large quantities but, when one is doing a plinth backfill, it makes sense to use debris from some other construction. Every little bit helps. The tragedy of places like Bombay is that this debris is being systematically dumped by unscrupulous builders into our vanishing mangroves.


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